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Innovation and growth… since 1929

2006 Extrusion equipment strength. Xaloy acquires Dynisco's extrusion equipment business, adding high-quality screen changers, melt pumps, static mixers, pelletizers and cleaning ovens to the Xaloy offering. The Dynisco acquisition includes leading brands from the past, including Beringer® and Extek® screen changers and Normag melt pumps. It also gives Xaloy a manufacturing site in Germany.

Improved screw. The Fusion™ II screw delivers even better mixing while maintaining benefits of higher output and lower melt temperature provided by the original Fusion™ screw.
2005 Hello Europe! Xaloy re-enters the European market, establishes a sales office in Germany.
2004 New high-performance screw. Patent awarded to the Fusion™ screw, a new barrier design delivering higher output at lower melt temperature in both injection molding and extrusion.
2003 Screw power. Xaloy acquires New Castle Industries, greatly strengthening its capabilities in screw design and manufacturing.

Roll leadership. The F.R. Gross, Keystone and Tanner brands and roll plants included in the New Castle acquisition make Xaloy the leading North American supplier of chill rolls and heat transfer rolls.

Improved screw mixers. Patents awarded to StrataBlend® II and Nano-Mixer. Each meets needs for improved mixing for particular process/material environments.
2001 More screw capacity. Xaloy moves screw operations from Newburyport, Massachusetts to a brand-new, 70% larger facility in Seabrook, New Hampshire.
1999 Asia production. New screw and barrel plant in Thailand speeds service to Asia’s plastics industry.

Guaranteed wear resistance. With X-802 tungsten carbide barrels, Xaloy introduces the industry’s first barrel with a full-replacement warranty for wear.
1996 ISO 9001. Our screw operation in Newburyport, Massachusetts, (now located in Seabrook New Hampshire) gains certification.

Continuous improvement. Xaloy leaps ahead in lean production with the implementation of "kaizen" training for all employees.

High-pressure injection barrels. A further advance in backing steels delivers 25% more strength in the as-cast condition than standard structural steel.
1995 Hello, Japan. New Xaloy Japan office opens in Yokohama to improve service and increase sales to customers there.
1994 Higher pressure for molding. Patented Xaloy technology produces one-piece barrels with high pressure-carrying capacity. This eliminates the risk of pressure failure inherent in two-piece sleeved construction.

Better extruder barrels. Our new BM 32 structural steel allows us to deliver extruder barrels with minimal stress, reducing risks of excessive wear or failure caused by barrel deformation during process upsets or extremes.
1991 Better alloy. Xaloy 102 generation of general-purpose bimetallic barrels delivers more resistance to abrasive, corrosive and adhesive wear than competitive products.
1990 Screw-wear protection. X-8000 screw provides all-surface protection for screws with a fracture-resistant, metallurgically bonded layer of wear-resistant alloy.
1987 Single source. Xaloy acquires Flametech Corp., a leading regional screw builder. The move establishes Xaloy as the total-responsibility supplier of quality barrel/screw systems.
1978 Total wear solution. Xaloy 830 tungsten carbide composite hardfacing is developed for screws to deliver maximum wear resistance in combination with Xaloy 800 tungsten carbide barrels.
1973 Bimetallic twins. New Xaloy twin cylinders for PVC extruders last at least three times as long as nitrided twin barrels.
1971 Extreme wear resistance. Invention of Xaloy 800, the first barrel alloy containing tungsten carbide stands up to abrasive glass-reinforced plastics, HMWPE, other abrasive materials.
1966 Improved alloy. Xaloy 101 generation of general-purpose barrel alloy provides increased wear resistance at high temperatures and improved corrosion resistance.
1965 Molding productivity. Reciprocating-screw injection machines can take over the industry thanks to Xaloy’s development of barrels with a pressure-carrying sleeve at the forward end.
1964 Corrosion fighter. Xaloy 306 barrel made with nickel cobalt alloy delivers more corrosion resistance than standard iron-boron alloy.
1963 Closer to customers. Xaloy shifts its main production operations from California to the Eastern United States.
1938 Plastics pioneer. Xaloy delivers the first bimetallic cylinder for plastics machinery. It is installed in an extruder built by John Royle Co.
1934 The process. Invention of centrifugal casting process for lining cylindrical steel objects with wear-resistant alloys. An early application: lining slush pumps used in crude oil extraction.
1931 The alloy. Discovery and early development of hard, wear-resistant iron-boron alloy. It is later patented and trademarked “Xaloy.”
1929 The beginning. Birth of Xaloy as Industrial Research Laboratories, a contract research group in California.
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